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Metal Stamping of Cam Cover Baffle for an Automotive Application

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Cam Cover Baffle

Performance Stamping Co., Inc. has built its reputation through meeting the tough demands of the automotive industry. As a result of our commitment, our expertly honed processes are designed to meet 6 Sigma quality requirements, while enabling us manage tight delivery schedules.

The featured Cam Cover Baffle is the result of an intense collaboration between engineering departments: Together, we determined the most optimum part design, and selected efficient metal stamping and assembly techniques to streamline the manufacturing process.

Using customer provided AutoCAD and Solidworks data, Performance Stamping engineers designed the required progressive stamping dies and assembly tooling needed to manufacture the high-volume automotive assembly order. The initial fastening process required spot welds to join the components, so Performance Stamping introduced an in-die mechanical joining system to both simplify assembly and reduce the overall cost per piece.

Depending on our Ziess programmable CMM and Minister precision stamping machines to deliver quality products, Performance Stamping ensures that each critical attribute of our metal stampings upholds tight tolerances and exceeds our clients' expectations. To learn more about this project and more, please see below.

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Specifications

Project Description Cam Cover Baffle Plate. Automotive internal engine components run on progressive tooling with a secondary assembly operation.
Material Electro Galvanized 12G / 12G
Material Thickness .030
Tightest Tolerance +/- 0.002
Secondary Operations Tox operation
Tooling Info (Main Component) 8.75 x 18.100, 12 stations 40 SPM
Tool Size 32" x 120" one (1) out prog die
Tool Size (secondary component) 24" x 32" two (2) out prog die
Press info 500 ton with servo feed line
Customer focus Automotive (Engine Division)

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